Showing posts with label Tower. Show all posts
Showing posts with label Tower. Show all posts

Power Line Transpositions Explained

Introduction

Transpositions, or the re-positioning of phases on power lines, has been done since the 1920s. Transpositions for telephone circuits have been utilized since the early 1900s. The majority of the power line transpositions were installed prior to the 1980s. There can be several reasons for installing transpositions which must be thoroughly evaluated in the engineering phase. Transpositions are installed when the transmission lines are initially constructed – it is a rare case when transpositions are added after a line is in service. The reasons for installing transpositions are theoretical in nature and can be difficult for students to understand. The objective of this paper is to simplify explanations regarding what transpositions are, why they are installed, and where they are installed.
Definition
A transposition is a physical rotation of the conductors that results in each conductor or phase being moved to occupy the next physical position in a regular sequence. After a transposition has occurred, each conductor or phase will occupy a different position on the structure than before the trans- position, as shown in Figure 1 below. There are a variety of structures and framing used to accomplish transpositions. Transpositions are typically accomplished by using special framing on two structures, as illustrated in Figure 2. Single structure transpositions have also been utilized on lattice steel transmission lines, as shown in Figure 3. These are sometimes referred to as single point transpositions. Communications transpositions were typically accomplished as shown in Figure 4.
Figure 1 – Single transposition

Key Terms 
Barrel
A barrel is a section of a three-phase, high-voltage line of uniform configuration that is divided into three parts of approximately equal length by two transpositions arranged so that each conductor occupies each phase position for one-third the length of the line section (Figure 5).
Impedance Asymmetry
Impedance is the opposition to the flow of current in an alternating current system. Impedance asymmetry means the impedances between the phases are not symmetrical, or evenly balanced.
Capacitive Reactance
As the capacitor is charged, an impressed voltage is developed across its conductive plates. This impressed voltage, which is referred to as capacitive reactance, opposes the applied voltage and limits the flow of current in the circuit.
Inductive Reactance
A continually changing magnetic field surrounds conductors carrying electricity. This field induces voltage in parallel or adjacent conductors. This induced voltage is always in opposition to the applied voltage, thereby limiting the flow of current. This current-limiting characteristic is referred to as inductive reactance.
Inductive Coupling
Inductive coupling is very similar to inductance, where alternating current flowing through a conductor induces current flow in an adjacent conductor. The term coupling is used with power lines inducing current into adjacent open wire communication circuits. This inductive coupling can result in interference and cross talk on the communication circuit.
Completely Transposed
When a power line goes through a series of three transpositions and the phases end up in the same position they were before the first transposition, the line is referred to as completely transposed (Figure 6).
Figure 6 – Completely transposed
Why are Transpositions Installed?
In today’s power systems transpositions are found predominately on trans- mission lines and considerably less on distribution lines. Transpositions are more beneficial on transmission lines because of their voltage levels and long length. Transpositions are installed for the following reasons:
  • To reduce the electrostatic and electromagnetic unbalance among the phases which contributes to voltage unbalance. The voltage drops are proportional to the current in each phase when the line has been completely transposed.
  • To restrain the amount of current one line induces in a parallel line, which minimizes the arc interrupting duty for the circuit breakers when they are called upon to de-energize the line. Put another way, a circuit breaker has to interrupt a certain amount of current when a line is de-energized. It might include fault current, load current, etc. The current induced from the parallel line must also be interrupted. If this induced current can be minimized it reduces stress on the circuit breaker.
  • To help reduce system losses.
  • Depending upon their location, they can reduce the inductive coupling of power line currents in adjacent communications lines.
At What Point on the Line are Transpositions Typically Installed?
The exact location is determined by an engineering evaluation of the line and any adjacent lines. The line length, tower geometry, line loading, impedance, voltage levels, and any other factors may be included in the engineering study. As a general rule, transpositions are installed at locations that divide the overall length of the line into three equal sections as shown in Figure 7 below.
The Theory Behind Transpositions
The transmission system should minimize any unbalance to the energy transported. By design, the geometry of transmission structures do in fact create unbalances because the distances between the phases, and the distance between the phases and earth, are not always equal. These geometric differences can result in unbalanced power flows in an AC transmission line. The fundamentals of a capacitor are a dielectric substance sandwiched between two conductors. In the case of a transmission line, the air serves as the dielectric substance and the line conductors and the earth, or the grounded structure, are the two conductors, as shown in Figure 8.
Looking at a typical transmission tower closely it is obvious that the conductors are not always the same distance apart or the same distance from the earth. It is also obvious that the phase conductors would not always be the same distance from the grounded structure. There are many different transmission structure configurations, and geometry related to the distance between phases and the earth, or the grounded structure, can vary. This lack of symmetry or equal dimensions results in unbalanced capacitive reactance between phases. See Figure 9.
When electric power flows through a conductor, an electromagnetic field is established around the conductor. The magnitude of this field is proportional to the voltage and current levels of the line. These electromagnetic fields induce voltage on adjacent lines.
As power and communications technologies developed it became a common practice to install open wire communication lines parallel to electric power transmission lines or on the same poles as the transmission lines. It was soon discovered that induced voltages from the power lines caused interference for the communication lines. It was also discovered that when transmission conductors crossed each other the electromagnetic fields tended to cancel each other. This resulted in the practice of installing transpositions at various points on the transmission lines to minimize the induced voltages and sub- sequent interference with communications lines. See Figures 10 and 11.


Conclusion
Transpositions are seldom used with new transmission lines since the modern interconnected transmission grid has evolved. The unbalance of an un transposed line has been largely mitigated by the phase balancing effect of the generators, capacitors, and reactors that are interconnected across the grid. In addition, transpositions are seldom needed for electromagnetic induction control because inductance problems with communications lines have all but gone away with underground, fiber optics, and wireless technology. There are many transpositions in service in older lines that were prudently installed given the circumstances at that time.

Tower Parts to Galvanized Tower Parts

Why Galvanize

Hot dip galvanizing is a very effective method to protect steel against corrosion. The initial costs for galvanizing is low, and protection life is very high. The life time cost for galvanized steels is very advantageously in comparison with other corrosion protection systems.


Galvanized steel has a grey appearance, which harmonize well with the nature. If some other colour is preferred, it is possible to paint the galvanized surface, which except the colour also further improves the already very good corrosion protection of the galvanized steel.

HOT DIP GALVANISING timely necessity in engineering and financial world. This is the process which will enhance the property of the steel material resulting long life We are in constant contact with Hot Dip Galvanized steel unconsciously from steel construction materials to aesthetic steel objects that are surrounding our daily lives. It is a highly effective & cost efficient method to protect fabricated steel, structural steel, castings, or small parts from corrosion.

  1. Decreasing Bath Hard HCL
  2. Pickling HCL
  3. Rinsing Water
  4. Fluxing Ammonia and Zinc Chloride
  5. Hot plate
  6. Zinc batch
  7. Dychromizing
  8. Finishing & Fillin
Ø  Tower parts – 86 Microns
Ø  Bolt & Nuts  - 45 Microns

Process of galvanizing

In the process of hot dip galvanizing steel under goes rigorous preparation i.e physical and chemical treatment of the steel. When sending steel through the Hot Dip Galvanising process, it undergoes work, chemical treatment to remove impurities before finally dipping into a kettle of molten zinc at a temperature of around 450°C. When exposed to the atmosphere, pure zinc reacts with oxygen to form zinc oxide, which further reacts with carbon dioxide to form zinc carbonate, a dull grey, fairly strong material that stops further corrosion in many circumstances, to deliver a reinforced metallurgically alloy bond that protects the steel from corrosion.


Depending upon the project requirement treatment of the steel is decided by selecting the most effective corrosion protection system is important, and your analysis of each method should include such things as the durability, maintenance schedule, coating’s service life, and initial and life-cycle costs.

Hot-dip galvanizing, with its superior durability, life-cycle cost, and maintenance schedule make it suitable for most applications.

Surface Preparation is the most important step in the application of any coating. In most instances where a coating fails before the end of its expected service life, it is due to incorrect or inadequate surface preparation.

The surface preparation step in the galvanizing process has its own built-in means of quality control in that zinc simply will not react with a steel surface that is not perfectly clean. Any failures or inadequacies in surface preparation will be immediately apparent when the steel is withdrawn from the molten zinc. Any areas that were not properly prepared will remain uncoated. Immediate corrective action is taken.

Surface preparation for galvanizing typically consists of three steps: degreasing cleaning, acid pickling and fluxing.

Degreasing– A solution often is used to remove organic contaminants such as dirt, markings, grease and oil from the metal surface. Epoxies, vinyls, asphalt or welding slag must be removed before galvanizing by grit-blasting, sandblasting or other mechanical means.

Pickling – Scale and rust normally are removed from the steel surface by pickling in a dilute solution of hydrochloric acid.

Rinsing - To remove acid and iron salt.

Fluxing - Steel is immersed in liquid flux (usually a zinc ammonium chloride solution) to remove oxides and to prevent oxidation prior to dipping into the bath of molten zinc. The item is separately dipped in a liquid flux bath, removed, allowed to dry, and then galvanized.

Galvanizing In this step, the material is completely immersed in a bath consisting of a minimum 99.9% SHG pure molten zinc. Fabricated items are immersed in the bath long enough to reach bath temperature. The articles are withdrawn slowly from the galvanizing bath and the excess zinc is removed by draining.

The chemical reactions that result in the formation and structure of the galvanized coating continue after the articles are withdrawn from the bath as long as these articles are near the bath temperature. The articles are cooled in either water or ambient air immediately after withdrawal from the bath.

Inspection

The two properties of the hot-dip galvanized coating that are closely scrutinized after galvanizing are coating thickness and coating appearance. A simple physical tests may be performed to determine thickness, uniformity, adherence and appearance